{"id":61846,"date":"2020-11-22T21:46:42","date_gmt":"2020-11-22T20:46:42","guid":{"rendered":"https:\/\/www.fup-ag.com\/case-studies\/prozessoptimierung-drahtproduktion\/"},"modified":"2022-04-01T17:52:24","modified_gmt":"2022-04-01T15:52:24","slug":"process-optimisation-wire-production","status":"publish","type":"case-study","link":"https:\/\/www.fup-ag.com\/en\/case-studies\/process-optimisation-wire-production\/","title":{"rendered":"Process optimisation wire production"},"content":{"rendered":"<h2>Task<\/h2>\n<ul>\n<li>Cause analysis for unstable mechanical and electrical material parameters<\/li>\n<li>Definition of an algorithm for tool change<\/li>\n<li>Reduction of throughput times<\/li>\n<\/ul>\n<h2>Industry\/ Function \/ Environment<\/h2>\n<ul>\n<li>Manufacturer of medical technology products<\/li>\n<li>Interim Project Manager<\/li>\n<li>Optimisation of production processes in platinum processing<\/li>\n<\/ul>\n<ul>\n<li>Analysis of the melting, rolling and drawing process showed significant deviations from the target specifications in the process steps. Documentation standardised and regular controls introduced.<\/li>\n<li>Tool wear 5-10 times higher compared to other producers. Suitable lubricant doubled the tool life.<\/li>\n<li>Optimised lubrication conditions led to a doubling of drawing and rolling speeds, reduction of throughput times by 40%<\/li>\n<li>Reduction of external machining of the tools. In-house machining enabled individual adaptation of geometries and surface qualities, tool life doubled again.<\/li>\n<li>Tool change after assessment by the machine operator, elimination of the predefined change.<\/li>\n<li>Participation in working groups of various associations enables better exchange of information<\/li>\n<\/ul>\n<ul>\n<li>Reduction of production costs by &gt;&gt; 1.5 Mio.\u20ac<\/li>\n<li>Reduction of throughput times by 40%<\/li>\n<li>Stable production processes reduced fluctuations in mechanical and electrical parameters and scrap by approx. 30%<\/li>\n<li>More decision-making powers for machine operators increased their motivation<\/li>\n<\/ul>\n<ul>\n<li>German technology group with a focus on medical technology and precious and special metals<\/li>\n<li>14.000 employees worldwide, \u20ac21 billion turnover (2017)<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Task Cause analysis for unstable mechanical and electrical material parameters Definition of an algorithm for tool change Reduction of throughput times Industry\/ Function \/ Environment Manufacturer of medical technology products Interim Project Manager Optimisation of production processes in platinum processing Analysis of the melting, rolling and drawing process showed significant deviations from the target specifications [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":59706,"menu_order":1,"template":"","categories":[],"expertise":[53291,53313,53293,53344],"service":[],"industry":[53218,53269],"type-case-study":[],"class_list":["post-61846","case-study","type-case-study","status-publish","has-post-thumbnail","hentry","expertise-product-innovation-and-product-management","expertise-produktion","expertise-supply-chain-en","expertise-value-added-process","industry-healthcare-life-sciences","industry-healthcare-life-sciences-en"],"_links":{"self":[{"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/case-study\/61846","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/case-study"}],"about":[{"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/types\/case-study"}],"author":[{"embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/users\/15"}],"version-history":[{"count":0,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/case-study\/61846\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/media\/59706"}],"wp:attachment":[{"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/media?parent=61846"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/categories?post=61846"},{"taxonomy":"expertise","embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/expertise?post=61846"},{"taxonomy":"service","embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/service?post=61846"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/industry?post=61846"},{"taxonomy":"type-case-study","embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/type-case-study?post=61846"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}