{"id":63942,"date":"2022-04-19T16:14:24","date_gmt":"2022-04-19T14:14:24","guid":{"rendered":"https:\/\/www.fup-ag.com\/?page_id=13942"},"modified":"2025-01-13T10:58:07","modified_gmt":"2025-01-13T09:58:07","slug":"process-optimisation-in-plastics-processing","status":"publish","type":"case-study","link":"https:\/\/www.fup-ag.com\/en\/case-studies\/process-optimisation-in-plastics-processing\/","title":{"rendered":"Process optimisation in plastics processing"},"content":{"rendered":"\n<p><\/p>\n\n\n<div class=\"zw-cgb zw-cgb__120 zw-header-standard-block is-first-block    show-gradient text-boxed\"><div class=\"bg-image\"><picture><img decoding=\"sync\" loading=\"eager\" fetchPriority=\"high\" id=\"zwi_63944\" class=\"zw-cgb__image\" src=\"data:image\/png;base64,iVBORw0KGgoAAAANSUhEUgAAAAEAAAABCAQAAAC1HAwCAAAAC0lEQVR42mNkYAAAAAYAAjCB0C8AAAAASUVORK5CYII=\" alt=\"\" onload=\"zwHeaderPictureDone(this,'pre_63944', 'pre_63944')\"><source id=\"LCP_63944\"><div class=\"zw-caption d-none zw-c\" id=\"zw-caption-63944\">Car painter in protective clothes and mask painting automobile bumper with metallic paint and varnish in chamber workshop.<\/div><\/picture><\/div><div class=\"container zw-cgb-content zw-cgb__header-content-wrapper\"><h1 class=\"zw-cgb__headlines\"><span class=\"zw-cgb__preheadline\">F&amp;p case studies<\/span><span class=\"zw-cgb__headline\">Process optimisation in plastic processing<\/span><\/h1><\/div>\n        <\/div><!-- .zw-cgb .zw-header-standard -->\n\n\n    <div class=\"zw-cgb zw-cgb__000  zw-cgb_textblock  default-margin  b_standart zw-p-5 zw-t-l\">\n            <div class=\"container zw-cgb-content\">\n        <h2 class=\"zw-cgb__headlines\"><span class=\"zw-cgb__preheadline\">F&amp;P Case studies<\/span><span class=\"zw-cgb__headline\">Task definition<\/span><\/h2><ul class=\"zw-cgb-ul fulltext \"><li class=\"\">Increase in machine availability<\/li><li class=\"\">Start-up of a new product<\/li><li class=\"\">Mapping the processes in the ERP system<\/li><li class=\"\">Organisation Project Management<\/li><li class=\"\">Change management<\/li><\/ul>              <\/div>\n    <\/div>\n\n\n\n\n    <div class=\"zw-cgb zw-cgb__000  zw-cgb_textblock  default-margin  b_standart zw-p-5 zw-t-l\">\n            <div class=\"container zw-cgb-content\">\n        <h2 class=\"zw-cgb__headlines\"><span class=\"zw-cgb__headline\">Sector\/ function\/ environment<\/span><\/h2><ul class=\"zw-cgb-ul fulltext \"><li class=\"\">Plastics processing<\/li><li class=\"\">Plant Manager<\/li><li class=\"\">Productivity improvement \/ process optimisation<\/li><\/ul>              <\/div>\n    <\/div>\n\n\n\n<div class=\"zw-cgb zw-cgb__700  zw-cgb__700-akkordion zw-p-5  default-margin \"><a name=\"parent65962\" class=\"jumpAnchor\" ><\/a><div class=\"container zw-cgb-content\"><div class=\"row zw-cgb__content-row\"><div class=\"col-12\"><\/div><\/div><div class=\"row zw-cgb__accordion-row\"><div class=\"accordion-item col-lg-12\"><div id=\"zw-dbf069df-7a06-4b78-951e-76779df0c95e-1\" class=\"single-akkordion-item accordion-item-button collapsed zw-cgb \" type=\"button\"\n              data-bs-toggle=\"collapse\" data-bs-target=\"#zw-dbf069df-7a06-4b78-951e-76779df0c95e\" aria-expanded=\"false\" aria-controls=\"collapsetwo\"><div class=\"faq-headline-container\"><h3 class=\"zw-cgb__headline\">Project description<\/h3>\n          <i class=\"fa-regular fa-chevron-up\"><\/i>\n          <i class=\"fa-regular fa-chevron-down\"><\/i>\n          <\/div><\/div><div id=\"zw-dbf069df-7a06-4b78-951e-76779df0c95e\" class=\"collapse single-akkordion-item accordion-item-dropdown parent65962\"><div class=\"zw-cgb__akkordionInnerWrapper \"><div class=\"zw-cgb__akkordion-content \"><ul class=\"zw-cgb-ul fulltext \"><li class=\"\">Production &#8220;black box&#8221;: no ERP use for controlling orders<\/li><li class=\"\">Introduction of a reporting system for process steps in the ERP system<\/li><li class=\"\">Replacing Excel lists with key figures<\/li><li class=\"\">Preventive maintenance of machines by manufacturer<\/li><li class=\"\">Continuous inline measurement of coating thickness<\/li><li class=\"\">Restructuring of the AV with defined distribution of tasks<\/li><li class=\"\">Revision of hall layout for new production line<\/li><li class=\"\">Construction of an assembly and processing line for new product<\/li><li class=\"\">Training of machine operators and line managers<\/li><li class=\"\">Enlargement of the project team and revision of the distribution of tasks<\/li><li class=\"\">Distribution of production responsibilities to 2 team leaders<\/li><\/ul><\/div><\/div><\/div><\/div><div class=\"accordion-item col-lg-12\"><div id=\"zw-b71d2e90-329d-45f9-909b-25bd9afa9784-1\" class=\"single-akkordion-item accordion-item-button collapsed zw-cgb \" type=\"button\"\n              data-bs-toggle=\"collapse\" data-bs-target=\"#zw-b71d2e90-329d-45f9-909b-25bd9afa9784\" aria-expanded=\"false\" aria-controls=\"collapsetwo\"><div class=\"faq-headline-container\"><h3 class=\"zw-cgb__headline\">Result<\/h3>\n          <i class=\"fa-regular fa-chevron-up\"><\/i>\n          <i class=\"fa-regular fa-chevron-down\"><\/i>\n          <\/div><\/div><div id=\"zw-b71d2e90-329d-45f9-909b-25bd9afa9784\" class=\"collapse single-akkordion-item accordion-item-dropdown parent65962\"><div class=\"zw-cgb__akkordionInnerWrapper \"><div class=\"zw-cgb__akkordion-content \"><ul class=\"zw-cgb-ul fulltext \"><li class=\"\">Increase in machine availability by 18<\/li><li class=\"\">Reduction of the reject rate by 14<\/li><li class=\"\">Visualisation through key production figures<\/li><li class=\"\">Use of the ERP system enables qualified statements on quantities and deadlines<\/li><li class=\"\">Improved communication between the project team and the customer<\/li><li class=\"\">Clear production line structure<\/li><\/ul><\/div><\/div><\/div><\/div><div class=\"accordion-item col-lg-12\"><div id=\"zw-b2c6f539-778d-4ffe-b850-eb8f7ab4e0fe-1\" class=\"single-akkordion-item accordion-item-button collapsed zw-cgb \" type=\"button\"\n              data-bs-toggle=\"collapse\" data-bs-target=\"#zw-b2c6f539-778d-4ffe-b850-eb8f7ab4e0fe\" aria-expanded=\"false\" aria-controls=\"collapsetwo\"><div class=\"faq-headline-container\"><h3 class=\"zw-cgb__headline\">Reference<\/h3>\n          <i class=\"fa-regular fa-chevron-up\"><\/i>\n          <i class=\"fa-regular fa-chevron-down\"><\/i>\n          <\/div><\/div><div id=\"zw-b2c6f539-778d-4ffe-b850-eb8f7ab4e0fe\" class=\"collapse single-akkordion-item accordion-item-dropdown parent65962\"><div class=\"zw-cgb__akkordionInnerWrapper \"><div class=\"zw-cgb__akkordion-content \"><ul class=\"zw-cgb-ul fulltext \"><li class=\"\">Internationally active group in the field of plastics injection moulding and painting<br>1,600 employees, \u20ac 150 million turnover<\/li><li class=\"\">Takeover of the company after insolvency by US investor<\/li><li class=\"\">Production and finishing of interiors and exteriors for various car manufacturers<\/li><\/ul><\/div><\/div><\/div><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"<\/p>\n","protected":false},"author":17,"featured_media":63944,"menu_order":0,"template":"","categories":[],"expertise":[53286,53322,53336,53306,53290,53291],"service":[],"industry":[53268,53233,53270],"type-case-study":[],"class_list":["post-63942","case-study","type-case-study","status-publish","has-post-thumbnail","hentry","expertise-business-transformation-en","expertise-change-management","expertise-erp-introduction","expertise-erp-einfuehrung","expertise-it-en","expertise-product-innovation-and-product-management","industry-it-logistics-other","industry-it-logistik-sonstige","industry-trade-retail"],"_links":{"self":[{"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/case-study\/63942","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/case-study"}],"about":[{"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/types\/case-study"}],"author":[{"embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/users\/17"}],"version-history":[{"count":1,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/case-study\/63942\/revisions"}],"predecessor-version":[{"id":111471,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/case-study\/63942\/revisions\/111471"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/media\/63944"}],"wp:attachment":[{"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/media?parent=63942"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/categories?post=63942"},{"taxonomy":"expertise","embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/expertise?post=63942"},{"taxonomy":"service","embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/service?post=63942"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/industry?post=63942"},{"taxonomy":"type-case-study","embeddable":true,"href":"https:\/\/www.fup-ag.com\/en\/wp-json\/wp\/v2\/type-case-study?post=63942"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}