Case Studies

Reorganisation of production and introduction of an agile sprint process

Task

Reorganisation of the production division
Introduction of an agile sprint process to support the project and research-based business area
Increasing productivity and creating transparency across the production process

Industry/ Function / Environment

Leading technology company in the development and mass production of premium lithium-ion battery cells
Change Manager
Björn Gresens

Implementation

Situation

Insufficient planning reliability due to constantly changing production plans
Low productivity and increasing rejects
High dissatisfaction among the production staff and fluctuation
Low transparency regarding production progress

Measures

Personnel reorganisation and introduction of team leader positions for individual production sections and management training
Introduction of a decision-making body to allocate production capacities to the various business areas
Introduction of an agile sprint process for production
Introduction of a Kanban system for tracking production orders
Optimisation of processes and clarification of interfaces

Result

Prioritisation and definition of production capacities for the individual business units
Improving transparency and planning reliability through the sprint process
Increasing productivity and reducing waste by optimising processes
Improving internal communication
Personal responsibility in the production teams
Increased employee satisfaction and motivation in production
Clarification of responsibilities and reduction of interface problems

Customer Reference

Leading technology company in the development and mass production of premium lithium-ion battery cells
Customer portfolio: Automotive industry, aviation, maritime industry, medical technology, etc.
Product portfolio: Research, development and production of prototypes of electrodes and premium lithium-ion battery cells

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